» 100% waste tyre recycling is achieved (no churn left after the process).
» No chemical ingredients are used in process (environment friendly).
» During and after the process; no soil, water or air pollution is observed.
» Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
» The most cost-effective waste tyre recycling technology in the world.
» Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tyre production.
» Each recycled ton of tyre preserves 10 tons of CO2 that is a major greenhouse gas.
» The process can be applied to all rubber based materials.
» The system creates an alternative source of energy to replace petroleum products and natural gas.
» System gives the opportunity to governments and local administrations to deal with the waste tyre problem to a great extent.
» System prevents the spread of diseases caused by waste tyres.
» We deliver plants with capacities of 5 ton /day & 10 ton/day and its multiples.
» The process of Pyrolysis has duration of 4 to 12 hours, depending on the amount and type of tyre (car tyre, truck tyre, etc.). During the process
different vacuum values are applied in pre-determined temperatures and in different phases different gases are obtained and the condensed gas is
stored as fuel-oil in tanks.
BRAND FULLY AUTOMATIC ASPHALT DRUM MIX PLANT AS PER CONFIRMING OF LATEST M.O.R.T.H. SPECIFICATION MODEL NO. RS-DM-50 CAP. 60-90 T/hr.
» This is the batch process systems.
» The waste tyre is fed into the reactor vessel and heated under controlled conditions of temperature and pressure.
» The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced
along with other gases.
» These vaporized gases are passed through heat exchanges, where in the furnace oil gas is condensed into liquid form.
» During the process, carbon black is generated.
» The heat exchanger uses coolant water, as the condensing medium and this water is re-circulated.
» These systems can be operated 24/7
|3||Structure||Horizontal tyre revolves|
|4||Capacity For One Batch||5 Tons|
|10||Main Engine Rotation Speed||0.4 RPM|
|11||Fuels||Coal, Wood, Gas, Oil|
|14||Cooling Water Consumption||Cyclic|
|15||Type Of Drive||External Annual Gear|
|17||Type Of Installation||With Foundation|
|18||Operating Mode||Intermittent Operation|
|19||Reactor Dimension (mm)||2200*6000|
The Perfect Solution (Pyrolysis Process)Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas,oil, carbon black and steel.Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic waste as well.
As a result of Pyrolysis of waste tyres following products are obtained:
TYRE OIL (40 to 45%)The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40%-45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
CARBON BLACK (30 to 35%)Carbon Black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 35%-42% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system.
Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.
Carbon black produced by pyrolysis application (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed.
Swat Wine (10 to 15%) Tyres contain steel wires and the amount ranges from 10% 15% of the total tyre weight. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers.
GAS (10 to 12%)Non-Condensable gases arise during the pyrolysis process there are some advantages such as...
» Has a higher calorific value compared to natural gas.
» Can replace natural gas and propane when stored.
» The high energy gas may be utilized as a source of energy for the pyrolysis process.
» The amount of gas generated in the system is 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates
1400 – 1500 m³/day gas which has an enormous energy potential when evaluated.